Epoxy-Based Repair Mortar

Epoxy-Based Repair Mortar is a specialized, structural repair mortar or flowable non-shrink grout formulated for high early strength, volume stability, and exceptional load-bearing performance under dynamic stresses. Engineered to withstand harsh temperature gradients, it prevents micro-cracking and is designed to provide reliable support for baseplates, structural connections, and reinstatement works.

Product Overview

Epoxy-Based Repair Mortar belongs to the Concrete Repairs family. It is intended for floor arrises, baseplate and machinery zones, precast repairs and industrial concrete. Final product selection must account for substrate condition, exposure, application method and compatibility with adjoining layers. Epoxy-Based Repair Mortar is a specialized, structural repair mortar or flowable non-shrink grout formulated for high early strength, volume stability, and exceptional load-bearing performance under dynamic stresses. Engineered to withstand harsh temperature gradients, it prevents micro-cracking and is designed to provide reliable support for baseplates, structural connections, and reinstatement works.

Best-fit Applications

• Floor arrises
• Baseplate and machinery zones
• Precast repairs
• Industrial concrete

Technical Benefits

• High bond to prepared concrete
• Low-shrink repair profile
• Good fit for demanding industrial repairs

Technical & Performance Specifications

Physical Property	Declared Performance Value	Test Standard
Compressive Strength (1 Day)	> 25 N/mm²	ASTM C109
Compressive Strength (28 Days)	> 75 N/mm² (High-strength)	ASTM C109
Flexural Strength (28 Days)	> 12 N/mm²	ASTM C348
Tensile Bond Strength	> 2.5 N/mm² (Concrete failure)	ASTM D4541
Volume Expansion (Wet State)	+0.5% to +1.5%	ASTM C827
Chloride Ion Content	Nil (Non-corrosive)	BS 1881

Technical Datasheet Locked

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Application Guidelines & Installation Method

Step 1: For epoxy-based repair mortar, clean the damaged concrete, mix components to the specified ratio, place and compact the repair mortar, finish to the required profile and cure.

Step 2: For PU crack injection resin and foam, clean the crack, install ports, seal the surface, check for leakage, inject at controlled pressure until filled and sealed, then cure and remove ports.

Standard Compliance

Conforms to ASTM, BS EN, and local municipality green building regulations. Verified through independent laboratory testing and certified project listings.

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